GreaseBoss introduces flow meter for industrial lubrication monitoring

Australian agency GreaseBoss has launched a stream meter designed to ensure relevant tools and instruments repairs in manufacturing, mining, and utility functions. The ‘GreaseBoss Endpoint’ sensor is positioned in step with grease components on tools to watch the stream of industrial lubricant. This helps corporations remotely monitor their instruments, guaranteeing grease is being utilized evenly and determining any auto-lubricator reservoirs that require refilling. Ample lubrication is important for these functions, as elevated friction can improve the amount of required repairs and shorten the lifetime of equipment. Unplanned downtime of equipment could also be pricey, making predictive repairs extraordinarily helpful. 

Edge processing benefits

“The GreaseBoss system focuses on empowering small teams to remotely deal with the greasing of big fleets of kit amongst completely different duties of their day-to-day workflow,” talked about Peter Condoleon, CTO and co-founder of GreaseBoss.

GreaseBoss Endpoint integrates Nordic Semiconductor’s nRF52833 SoC for info assortment and sensor interface administration, sooner than relaying key metrics to a GreaseBoss gateway using its Bluetooth low vitality (LE) connectivity. The nRF52833 SoC’s 64 MHz, 32-bit Arm Cortex M4 processor with floating stage unit (FPU) employs edge processing to select and ship solely the associated knowledge, avoiding pointless info transmission and conserving vitality.  

From the gateway, the essential factor info is relayed to the cloud, from the place it might be accessed and analysed by clients. Every automated and on-demand tales may be discovered from the ‘GreaseBoss Cloud’ web platform, allowing corporations to check whether or not or not they’re meeting their pre-set lubrication requirements and procure alerts if any areas of non-compliance are detected. Prospects may even configure the plant development prepare from the net platform.

This system is constructed using Nordic decision confederate Memfault’s IoT reliability platform for embedded observability, distant debugging, and over-the-air (OTA) fleet administration. Memfault provides capabilities corresponding to metric, reboot, and trace reporting along with effectivity benchmarking to ensure the reliability of the GreaseBoss Endpoint sensors.

By leveraging Memfault, GreaseBoss Endpoint reduces the need for pointless on-site visits and {{hardware}} returns to debug factors. It moreover helps clients improve the uptime and reliability of their property. With Memfault moreover used on its devices in development, GreaseBoss performs prime quality analysis and ensures each machine meets the required necessities sooner than transport. 

Decreased vitality consumption

“To make GreaseBoss attainable, our sensors wished to have the longest attainable life whereas in harsh industrial environments with extreme temperatures and loads of RF obstacles,” talked about Condoleon. “The nRF52833 SoC hits the sweet spot with its ultra-low vitality consumption, extended working temperature range from -40 to 105˚C and max transmit vitality of +8 dBm. The in depth enter voltage range moreover helped simplify the design and take away pointless elements from the bill of provides (BOM) by powering the chip immediately off the replaceable coin cell battery.”

Due to the huge number of sensors required, and their usually hazardous or hard-to-reach placement, reaching an prolonged battery life was key to this software program. The GreaseBoss Endpoint achieved this, partly on account of energy-efficient nature of the nRF52833 SoC and the effectivity monitoring capabilities of Memfault. GreaseBoss moreover used the Nordic Power Profiler Bundle II (PPK2) to run quite a few vitality consumption eventualities to ensure that the devices can consistently carry out for a lot of years. 

 “The good neighborhood, help, and development devices had been key drivers in deciding on a Nordic decision,” continued Condoleon. “We used the nRF Be part of SDK to assemble our software program absolutely in-house – in precise truth, we had been able to make use of the SDK to prototype parts of our software program in a matter of days and develop a field-ready beta [solution] in weeks. The abundance of sample code made it easy to get started, and we found the documentation easy to navigate and helpful as we started to optimise for vitality and effectivity.”

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